Process
Visual guide book

We make two sets of detailed instructions for each job.

We pre-engineer this information into a "book" which gives the operator complete step-by-step information about every component. Each item on the bill of materials has its own page with value, polarity, and special instructions clearly marked.

This allows us to efficiently run small quantities with accuracy and quality normally reserved for much higher production rates.

kit check in

Every job is completely checked before release to production. This allows us to catch errors and shortages well in advance of shipment dates. The end result: higher quality!

parts prep

Parts are prepared by machine to minimize damage and enhance quality. Parts are organized, labeled, and sorted into bins for production at this time.

smt (Surface Mount Technology)

SMT parts are placed either by machine or by the operator assist stations based on the job requirements. Our goal is to minimize the total time the job takes to produce. This provides the lowest cost and quickest delivery time!

pth (Plated Thru-Hole)

PTH boards are built in batch mode by operators using the visual guide book. This provides the efficiency of a slide-line with more flexibility and less setup time. It also promotes employee ownership in the project.

touch-up

Solder technicians examine each board and add hand-soldered components as necessary. Operators are provided with a sample, so each board is inspected as it is touched up. This way, inspection rework is minimized.

inspection

JRE does 100% visual inspection of every single board we ship. We look at every component for value and polarity, then we check the solder joints under a 10x -90x microscope.